Back in Kuala Lumpur now – we travelled from Singapore on a sleeper train! Most everyone you mention this to automatically asks you why you aren’t taking the bus! Indeed, the berths had seen better days – but it was comfortable and there were very civilized elements to the whole experience that made it very enjoyable. For example, I had never gone over an international border on a train before and had immigration coming through the train checking passports, and so avoided endless queues and electronic gadgets taking photos and finger prints; took me back to James Bond and spy movies of my choldhood set in Europe where this always seemed to be a sticky moment for the hero or villain in some way.
I have been really fortunate to have been put in touch with Chow Boi Yee, here in Malaysia, who has worked in the cocoa industry in this region for years, and I met him to learn more about the cocoa industry in this part of the world. Chow Boi’s experience of the region is really fantastic and I have now a much better sense of what might be possible on this trip. The meeting to some extent settled a niggling anxiety that I have that I might be wasting people’s time – the amounts of cocoa that I would be able to buy and use are so small compared to the scale of the industry here.
There are a number of issues here, and the main one is how the cocoa is processed once it is harvested. When cocoa beans are removed from the pods they are covered in a sweet white pulp that is attached to them. The easiest way to remove this is to let it rot away, and this is done by piling the beans up and letting the pulp ferment and rot away. This fermentation process is also critical in bringing out many of the flavours that we value in chocolate, so managing this and getting the most out of the process in terms of potential flavour is important if you are interested in using the beans for making chocolate.
However, most of the crop in this region is valued more for its cocoa butter – it tends to have a higher melting point than cocoa butter grown elsewhere and so is favoured by the chocolate industry as it means that chocolate will cool and harden quicker - useful on a conveyor production line. The cocoa flavour is less important when it is the butter that is the focus and so the fermentation is less important. Most beans here are therefore termed ‘unfermented’; there has in fact been a 2 day quick fermentation to remove the white pulp before drying the beans for export, but to bring out good flavour, 5 to 7 days of controlling the temperature and the fermentation process is needed.
So the quest will be to find farmers – and the cocoa is predominantly grown on small holdings – who have the skills to do a complete fermentation, and would be able to supply me with 100kg of beans.
Another issue here is that the cocoa industry is on the decline – partly because of some nasty pests and diseases over the last few years – but also because it is easier to make an income from palm oil than cocoa. It takes one person to tend 1ha of cocoa, but that person could tend 10ha of palm oil. Far more cost effective.